Maintenance Manager
4 months ago
**About Knauf**
Knauf is one of the world’s leading manufacturers of modern insulation materials, drylining systems, plasters & accessories, thermal insulation composite systems, paints, floor screed, floor systems, construction equipment and tools. With more than 250 production facilities and sales organizations in over 86 countries, 35,000 employees worldwide, and sales of 10 billion Euro (in 2019), the Knauf Group is offering a range of career opportunities - in Europe, the USA, South America, Russia, Asia, and Africa.
**Responsibilities**
- Reviews the operations of plant equipment and systems constantly to minimize unplanned downtime, anticipate and solve problems in a timely manner to identify opportunities for improvement.
- Preventive and predictive maintenance plan in line with TPM for all the equipment
- Plan for Annual Maintenance of the plant equipment
- Initiates and carries out projects that improve efficiency or reduce operating costs.
- Monitors the use and inventories of spare parts, maintenance supplies, and equipment and initiates reordering when necessary.
- Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare parts, and maintenance history of plant equipment.
- Prepares reports, analyzes down time data, root cause analysis and take corrective and preventive actions for improving plant operations and solving maintenance-related problems.
- Ensures that maintenance technicians are adequately trained, equipped, and motivated so that the maintenance program can be accomplished in a safe, timely, and cost-effective manner.
- Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two-way communication concerning maintenance issues.
- Assists with hiring of maintenance personnel.
- Set maintenance KPI for maintenance technicians based on job descriptions to determine competency, knowledge, and contribution to improve overall machine up time.
- Maintains and updates operating and training manuals for the maintenance department.
- Ensures that all maintenance technicians are trained on the most updated version of the operating procedures.
- While carrying out maintenance activity ensure safety, health, and environmental policies and procedures are followed as per company’s requirement.
- Ensures that all legal requirements relating to the maintenance department are met at all times.
**Requirements**:
- University Degree in Mechanical/Mechatronics/Chemical Engineering.
- Have 10 - 12 years of experience in Maintenance within minium 3 years working as maintenance Manager or equivalent capacity from process industry, Heavy engineering company, Building material company.
- Good English to communication and report.
- Basic electrical knowledge of understanding panel drawings and PLC control systems.
- Good understanding of maintenance cost tracking and preparing Capex for new equipments or projects.
- Basic operating with CAD.
- Working with Bag filters, conveyor belts, crushers, pumps and heavy equipment will be added advantage.
- Understanding of safety systems like LOTOTO, Energy Isolation, Working at Height/confined space working and able to do risk assessment for doing a particular job.
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